Kaidexing

Tel：400-110-9708

Fax：86(010)-82719489-806

Mail：kdx@cnkdx.com , cnkdx@126.com

Web：http://www.cnkdx.com

Add：1221/1245, Building A, Building 1, Jiayuan East District, Qinghe, Haidian District, Beijing

Solutions | 2013-05-03 08:11

[scheme overview]

Facing the increasingly fierce market competition, many manufacturing enterprises implement ERP / MRP and

other systems to help enterprises improve their management level and enhance their ability to cope with

competition and change. However, the upper production planning management is more and more affected by

the market, and enterprises obviously feel that the plan can not keep up with the changes. In the face of the strict

requirements of customers for delivery time, the modification of more products and the continuous adjustment of

orders, the decision makers of enterprises realize that the formulation of plans depends on the market and the

actual operation execution status, instead of controlling the production with the return of materials and inventory.

At the same time, ERP / MRP software is mainly aimed at resource planning. These systems can usually deal with

the events that happened before yesterday (for historical analysis), and can also predict and handle the events

that will happen tomorrow. However, there is often an irregular gap in the events that are happening today.

Therefore, the production site management has been in the state of black box operation, which has been unable

to meet the needs of today's complex and changeable competition. Therefore, how to make this black box

operation transparent, find out any problems that affect the product quality and cost, improve the real-time and

flexibility of the plan, and improve the operation efficiency of the production line has become the concern of

every enterprise.

The bar code solution of Jia code production management emphasizes the management of the production site.

The bar code technology is applied to realize the automatic and rapid collection of a large number of real-time

data generated in the production process, and timely processing of real-time events. At the same time, it can

keep two-way communication with the planning layer (ERP / MRP), receive the corresponding data from the

planning layer and feed back the processing results and production instructions. The bar code solution of Jiama

production management can effectively solve the problem of production field operation management of

manufacturing enterprises, make enterprises manage production data more easily, and realize effective

management of production process, product quality traceability, and subsequent inventory and sales tracking.

[the role of bar code in production management]

Why should bar code be introduced into production management?

1) A large number of real-time useful data will be produced in the production site, which will play an important

role in the rapid decision-making of enterprises.

2) The data on the production site is mainly collected by the operators on the production site. Since the

production site operators are both responsible for production and data collection, if the original manual

collection method is adopted, the input speed is slow and the error rate is high.

3) The data of the production site is scattered in many different process links. It is necessary to use barcode as a

link to connect the information of each production link, so as to track the whole process of products from the

beginning of production to the end of production.

How to introduce barcode into production management?

1) Use process cards with bar code symbols.

According to the production order or production plan, print out the process card with barcode printer before the

production of each single product or each batch / order product; the process card is one-to-one corresponding to

a single product or a batch of products, And in the production process, along with the circulation of products in

each link of the production line, in each production link, the production field operators use the barcode reader or

handheld terminal to scan the barcode on the process card to obtain the production data of the previous

production link, and record the relevant information of this operation link on the process card until the product is

packaged.

2) Bar code symbols are used to represent the items to be collected and printed on the label.

For example, each management object can be given a unique identity serial number identification, and the serial

number barcode label can be printed and pasted on the management object to be tracked. At the same time,

some auxiliary data objects (such as process, operator, production line, production shift, etc.) can be identified by

barcode to further realize the automatic collection of data.

3) The handheld data terminal with barcode scanning function is used for production management.

For applications where computers cannot be arranged on the production line, real-time data collection is not

required, and there is no correlation or strong correlation between the data of each link, the handheld data

terminal can be used to collect scattered data first, and then centralized batch processing. At this time, the

production site operators are equipped with a handheld data terminal with barcode scanning function to collect

data on site. At the same time, relevant information can also be inquired in the field, and the relevant data in the

system will be downloaded to the handheld terminal before this.

4) Data upload and synchronization.

Upload the data collected on site to the production management system, and automatically update the data in

the system. At the same time, the updated data in the system can also be downloaded to the handheld terminal

for on-site query and call.

[features and advantages of barcode solution for production management of Jiama]

Pay attention to the management and control of production site operation process, with the application of bar

code technology as the characteristics.

The advanced bar code technology is applied to identify the data needed to be collected in the production field,

so as to realize the automatic and rapid collection of a large number of real-time data generated in the production

process.

In the process of production management, each data management object in the enterprise is given a barcode

identification

1) After the barcode reading device swipes the barcode identification, the barcode is interpreted to accurately

identify each data management object.

2) The detailed information of the identified data management objects is stored and transferred to the computer

to complete the collection of the data accurately.

3) The function of automatic error correction and real-time alarm fundamentally eliminates the error phenomenon

which is difficult to avoid in the past manual input, and ensures the complete authenticity and reliability of the

first-hand data in the grass-roots data statistics.

Perfect integration with planning layer to enhance the application value of ERP / MRP system

MRP / ERP / ERP is used to collect and process data from MRP / ERP system, so as to improve the data processing

capability of MRP / ERP system.

Customized personalized solutions to maximize the production process of the enterprise

Based on the basic application framework, vcans has a deep understanding of the enterprise's production process,

customized personalized solutions for the enterprise, and maximized the cooperation with the enterprise's

operation process and management needs.

[benefit evaluation]

1) Reduce human error input, realize the seamless connection between production data and management

business, reduce the workload of management personnel, and reduce the processing time of each work supervisor

by 75% - 90%.

2) Instead of taking out team members to record production data, all workers are fully engaged in production.

3) Increase the accuracy of production data collection, make the production plan more accurate, so as to complete

the order faster.

4) Improve the management level of the company and lay a good foundation for further exerting the application

effect of the original ERP / MRP system.

5) Record the time taken by the staff to complete the work, master the work efficiency of the staff, and enhance

the management of the staff.

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Tel：400-110-9708

Fax：86(010)-82719489-806

Website：http://www.cnkdx.com

Mail：kdx@cnkdx.com , cnkdx@126.com

Add：1221/1245, Building A, Building 1, Jiayuan East District, Qinghe, Haidian District, Beijing