Kaidexing

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Solutions | 2020-08-24 09:57

Inspection robot system of hanging rail for sewage reaction tank

The robot system can continuously observe the aeration of the reaction tank, intelligently judge the strength of aeration, reduce the labor intensity of personnel, ensure personal safety, and provide the basis for equipment maintenance.The intelligent video robot system is composed of robot body, guide rail, electric cover plate, charging station and monitoring background.

System functions:

1. Data acquisition function:

Video data acquisition: the aeration status of biological reaction tank surface was monitored by video camera;

Environmental data acquisition: the robot can detect the environmental parameters in the biological reaction tank

2. Motor function:

The robot has the function of autonomous positioning; the robot has the function of obstacle detection: in the process of walking, if it encounters obstacles, it should stop in time, upload the alarm signal, and automatically return to the charging pile after 30 minutes;

3. Self charging function:

The robot should have the function of self charging. When the battery power is insufficient, the robot can automatically return to the charging room, and can cooperate with the charging equipment to complete the self charging.4. Patrol mode setting and switching:

The inspection system should include two functions: full autonomous inspection and manual remote inspection, and the full independent inspection includes routine inspection and special inspection.The automatic inspection and manual remote inspection can switch freely and seamlessly. The specific functions are as follows:

(1) Switch between routine inspection and manual remote inspection.It supports free and seamless switching between routine inspection and manual remote inspection. During the switching process, the inspection status and attitude of the intelligent robot inspection system do not change significantly.

(2) Switch between special inspection and manual remote inspection.It supports the switch between special inspection and manual remote inspection. During the switching process, the inspection status and attitude of the intelligent robot inspection system do not change significantly.

When the robot receives the special patrol task command, it should stop the patrol task immediately and arrive at the inspection point in the shortest time.

With one button return function: no matter what working state the intelligent robot inspection system is in, as long as the one button return function is activated, the intelligent robot inspection system should stop the current task and return safely according to the preset strategy.With link interrupt return function: no matter what working state the intelligent robot inspection system is in, as long as communication

If the link is interrupted, the intelligent robot inspection system should return according to the preset strategy.

5. Self test function:

The self inspection items of the whole machine shall at least include: remote control and telemetry signal, battery module, drive module and detection equipment; for any component (module) fault, it can alarm with obvious sound (light) on the local monitoring background, and upload the fault information; according to the alarm prompt, the fault components (or modules) can be directly determined.

6. Intelligent alarm function:

The inspection system shall have the following intelligent alarm functions: fault alarm of robot body: battery power supply, drive module, cabin temperature, motor temperature, detection equipment, remote control and telemetry signal, robot disconnection, etc.

Background software function:

1. Overall function:

The monitoring background should at least include six functional modules: real-time monitoring, robot real-time state control, robot patrol task management, data query statistics, system interconnection and system configuration.The system software has friendly man-machine interface, convenient operation and clear and intuitive information display.

2. Real time monitoring function: the system background real-time monitoring should realize real-time monitoring of field equipment information, robot body status and site environment.

The monitoring background should be able to collect and display the visible light image of the field equipment in real time; support the video playback, stop, capture, video, full screen display and other functions; support the recording, playback and visual display of audio information, and the display content includes sound waveform information, etc.It should be able to monitor the robot's own state in real time, including the control mode, current position, inspection track, internal temperature, current motion speed, horizontal and vertical position of current pan tilt, current multiple of camera and battery status.It should be able to monitor the site environment in real time, including the humidity, temperature, concentration of toxic and harmful gases, etc.It should be able to automatically analyze data and give an alarm according to the alarm threshold.The alarm information shall give a long-term alarm and support manual or automatic reset.It has the function of communication alarm. It can send the alarm information when the communication is interrupted and the received message content is abnormal.

The alarm information is permanently saved (can be manually deleted), and the general video information is automatically covered in 90 days.

3. Real time state control of robot:

The robot control mode is divided into two modes: full autonomy and manual remote control.The operation background should provide two kinds of commands: full autonomy and manual remote control, which requires that the robot can switch freely and seamlessly.

The monitoring background should control the robot pan tilt up, down, left and right rotation, adjust the camera position, control the robot to move forward, backward, and turn, and confirm the equipment fault or abnormal point position; support visible camera zoom and auto focus; support one key return command sending.

4. Robot patrol task management function:

The robot inspection task management interface includes two parts: inspection plan calendar and task configuration.The inspection plan can display the task arrangement in the form of calendar; it can edit the inspection task, make the inspection plan and distribute the inspection task in the task configuration interface.

Task configuration can be selected according to the type of inspection (routine inspection, comprehensive inspection, special inspection, special inspection, etc.).

5. Data query statistics:

Data query statistics should include data query of inspection point, alarm information query, patrol data statistics and defect anomaly analysis.All reports and reports have the functions of query, print and export. The export function supports Excel or word format.It can display the historical curve of temperature, humidity and gas concentration.

The system should be able to automatically generate inspection task report after each inspection task.The patrol task report query has the function of patrol task query within the set time, and supports combination filtering by time and inspection type.

The alarm information query should include two function blocks: field alarm information and robot body alarm information query.On site alarm information query should have the function of historical alarm information query within the set time, and support the combination and screening of alarm information detection type, alarm level, detection time period, etc.The robot body alarm information query has the function of querying the historical alarm information within the set time, and supports the screening of alarm types of alarm information.After the completion of each inspection task, the abnormal defect report will be automatically generated for the inspection results and problems found in the process, i.e. all kinds of alarm information.The abnormal report has the function to query the patrol task within the set time.

6. Electronic map function:

The system can provide two-dimensional electronic map or three-dimensional electronic map function, real-time display of robot position on the electronic map, real-time record, download and display the working state, inspection route and other information of intelligent inspection robot on the local monitoring background, and can be exported.The robot inspection path can be demarcated on the electronic map according to the task, and the task progress should be reflected in real time.

The robot system can continuously observe the aeration of the reaction tank, intelligently judge the strength of aeration, reduce the labor intensity of personnel, ensure personal safety, and provide the basis for equipment maintenance.The intelligent video robot system is composed of robot body, guide rail, electric cover plate, charging station and monitoring background....

Technical parameters:

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Tel：400-110-9708

Fax：86(010)-82719489-806

Website：http://www.cnkdx.com

Mail：kdx@cnkdx.com , cnkdx@126.com

Add：1221/1245, Building A, Building 1, Jiayuan East District, Qinghe, Haidian District, Beijing