Kaidexing

Tel：400-110-9708

Fax：86(010)-82719489-806

Mail：kdx@cnkdx.com , cnkdx@126.com

Web：http://www.cnkdx.com

Add：1221/1245, Building A, Building 1, Jiayuan East District, Qinghe, Haidian District, Beijing

Solutions | 2020-08-24 14:18

The transmission belt inspection robot can be widely used in coal mines, logistics, production lines and other places. The staff only need to remotely control a patrol robot in the monitoring center, which can replace manual work. The robot automatically inspects the belt operation according to the instructions, and transmits the video images and related data to the large screen of the monitoring center in real time.The monitoring personnel can not only see the operation of the belt, but also master the relevant data such as roller rotation and cable temperature.The inspection robot for mining belt conveyor is mainly composed of robot body, transmission system, control system and communication system. It is an automatic equipment integrating mechanical, electronic, computer, mobile communication, robot and mine explosion-proof technology. It has the characteristics of small size, compact structure and stable operation.In daily work, under the action of flexible transmission system, the robot carries out mobile inspection of the whole line from the head to the tail of the belt conveyor, continuously collects, stores and transmits the image, sound, temperature, smoke and other data on the scene, and judges whether there is equipment fault and fault location through sorting and analysis.The use of the equipment effectively ensures that the inspection personnel can timely and accurately arrive at the fault location for treatment, improves the maintenance work efficiency, and greatly reduces the safety risk and labor intensity of employees, with significant comprehensive effect.

1、System architecture:

The system consists of track system, intelligent inspection robot, communication system, power supply system and background software system.

3： System linkage:

When the system detects the abnormal situation, it will automatically display the alarm information on the screen according to the preset abnormal level, and trigger the on-site audible and visual alarm for audible and visual alarm. At the same time, according to the abnormal processing rules, the system will link with other systems such as the production real-time monitoring system to send control instructions to the production equipment.The system linkage mainly realizes the following functions:

1. Linkage production real-time monitoring system sends out control instructions.

2. When an emergency occurs, it will coordinate with other systems for emergency treatment.

4：Application cases:

2、 Product function:

1. The system can collect the image, sound, temperature, smoke and other information of the transmission site, which is integrated into the ring network through the wireless system, and then uploaded to the ground workstation.

2. The system software carries out in-depth processing, intelligent analysis, early warning, display, archiving and so on.

3. Not only intuitive and fast, but also reduce the work of inspection personnel.

The intelligent robot can determine whether the main equipment and auxiliary facilities are abnormal, judge the fault location, and improve the reliability of equipment inspection.

4. Functions of intelligent engine station: including video detection rule management, user management, alarm log, statistical report, alarm setting, etc.

1. Video detection rule management: label the non security area.

2. User management: it can add, delete and modify users, including the collection of face pictures.

3. Alarm log: view and analyze alarm log.

4. Statistical report: carry out statistical analysis and historical curve of various data

5. Alarm linkage settings: when setting the alarm, which systems need to be linked and the trigger conditions of linkage

6.Intelligent engine station composition: including production video and data intelligent collection, storage, analysis, release alarm, etc.

6.1. Intelligent acquisition module: the configuration includes acquisition gateway, isolation gateway video and data acquisition system.

6.2. Intelligent real-time storage: 10000 points real-time database storage, the whole year's data only occupies 5g space; the retrieval speed of single point's ten-year historical data is less than 20 seconds.

6.3. Intelligent identification analysis: including video intelligent identification gateway, video detection rule management, Department post management, work task management, user management, system configuration, alarm log, historical curve; support the call of production control, personnel intelligent management and other systems.

6.4. Intelligent release alarm: support mobile application release, detect abnormal through sound and red light flash alarm.

7.Function module:

video detection function: through the video intelligent identification gateway and RTSP streaming media communication mode, the camera video signal is collected to the gateway, and the video signal is detected by the intelligent detection and analysis algorithm built in the gateway, including the following five detection functions:

Abnormal detection during transportation;

Belt pyrotechnic detection;

Equipment abnormal state detection;

Detection of abnormal behavior of people and vehicles;

Identification and detection of production data;

5：Application scenarios:

We conduct quality inspections on raw materials to ensure the reliability and stability of the mechanical product manufacturing process.

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Beijing KDX Electronic Information Technology Co., Ltd., is located in Beijing's Haidian High-tech Development Zone, Company comprehensive modern new energy technology and optical fiber communication technology, is committed to in optical transmission system and image coding device and an operation and maintenance system technology and equipment research and production...

Tel：400-110-9708

Fax：86(010)-82719489-806

Website：http://www.cnkdx.com

Mail：kdx@cnkdx.com , cnkdx@126.com

Add：1221/1245, Building A, Building 1, Jiayuan East District, Qinghe, Haidian District, Beijing