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KDXQJ-DM04 Robot system
Rail mounted inspection robot system for municipal boiler room and heat exchange station
Solutions | 2020-08-24 11:58
Core technology and functional features:
Core technology - infrared temperature field:
Infrared real-time monitoring:
1.The infrared temperature measurement of the equipment was carried out, and the on-site detection and defect
diagnosis of the equipment were carried out;
2.According to the operation status of the heating equipment, the system can give real-time alarm when the
temperature is abnormal;
3.Single point test data for historical analysis, archiving and diagnosis.
Core technology - image recognition:
Pointer table : Based on Hough line detection and symmetry detection algorithm;
Led table: character recognition is based on alexnet convolutional neural network, and the decimal point is located
by template matching or target detection based on cascade classification.
Electrical indicator light : Based on the brightness of the indicator, the value method is used to judge whether it is
on or off, and based on the linear detection;
Mechanical status indication : Based on line detection, the indication angle is calculated;State classification based
on alexnet network
Motion control:
Rail type autonomous operation:
By using sliding contact line technology and rail power supply communication, 7 × 24-hour autonomous operation
can be realized;
In terms of precise positioning, the track positioning technology based on multi-sensor fusion is adopted. The
long-distance track is divided into equal interval positioning intervals by using the station positioning piece to
eliminate the accumulated positioning error;
The absolute value encoder and motor double closed-loop control algorithm are used to ensure the operation
reliability and positioning accuracy
Based on the precise positioning method, the robot can realize the autonomous and accurate inspection
according to the preset inspection strategy according to the position of the pre calibrated detection equipment
combined with the visual servo technology
Motion control:
Full coverage of patrol inspection:
A kind of precise positioning technology of mechanized inspection complex space is innovatively developed. The
horizontal movement of the robot on the X axis is completed by using orbital walking, and the indoor inspection
plane is traversed;
The multi section lifting mechanism is used to complete the coverage of the vertical detection surface. Combined
with the two rotational degrees of freedom around the x-axis and z-axis, the optimal point calibration of the
equipment detection is realized.
By using the telescopic detection arm, the movement degree of freedom on the y-axis is completed, and the
contact detection with the equipment is realized
System architecture topology:
Indoor Intelligent Inspection Management System Architecture:
Perception layer: the robot cooperates with distributed environment detection equipment to complete the
collection of indoor field equipment operation and environmental status;
Network layer: the team transmits the status parameters and working parameters of the field testing equipment
through the network, and transmits the relevant data to the upper information management layer;
Application layer: analyze, store and display the data uploaded from the perception layer
Visual application - software control system:
Main function modules:
System overview:
Display the overall information of the system, including station distribution information, station information and
robot information;
Station Statistics:
Display the basic information of all stations in the access system in the form of list;
Professional analysis:
According to the station's operation and maintenance status, it points out the key points of the station's operation
and maintenance;
Station management:
It is mainly to check and control station equipment operation and environmental information;
Intelligent inspection strategy;
Intelligent control;
Query the historical inspection records of each station.
Smart, simple machine for small businesses.
We conduct quality inspections on raw materials to ensure the reliability and stability of the mechanical product manufacturing process.
Breaking the traditional "laser cutting machine"
High-strength, high-precision "wire cutting machine" creates the perfect workpiece shape!
The extremely accurate "super grinder" makes your products more competitive.
The best choice for automated production, "Robot Machining Center" helps you realize intelligent manufacturing!
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Beijing KDX Electronic Information Technology Co., Ltd., is located in Beijing's Haidian High-tech Development Zone, Company comprehensive modern new energy technology and optical fiber communication technology, is committed to in optical transmission system and image coding device and an operation and maintenance system technology and equipment research and production...
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Tel:400-110-9708
Fax:86(010)-82719489-806
Website:http://www.cnkdx.com
Mail:kdx@cnkdx.com , cnkdx@126.com
Add:1221/1245, Building A, Building 1, Jiayuan East District, Qinghe, Haidian District, Beijing